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  #1  
Old 08-07-2008, 11:02 PM
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Default bad cases?

am looking to purchase a 94 evo but am concerned about any problems with this motor.i believe 88-94 had some case problems.anyone got some info?
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Old 08-08-2008, 12:56 AM
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Hey Guy

It's my understanding that the "bad cases" were from '88 to early '93. This from a Donny Peterson article I read in AIM a while back. So I'm just passing along what I read from a source I trust.

Good Luck Dude
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Old 08-09-2008, 02:30 AM
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1988 to late '95 had a weaker alloy used in the cases.
Some will last forever, some will have left bearing insert failure (come loose), some will crack below the rear cylinder.
Most all will fail quickly they have been overbored to accept larger cylinders. ( cracks below both cylinders)
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Old 08-19-2008, 12:03 PM
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Default Bad cases

Its 88-91 that you need to watch out for.In 92 with the changeover beginning for "head breather" engines the left case was changed to an all aluminum (no steel bearing insert) the alloy used is much better than previous years & hasn't been any problem to date.In 88-91 engines the first sign that you have problems (normally) is excessive oil in the primary chaincase as it will transfer from the cases to the primary by leaking past the steel insert where it is cast into the aluminum.There is no fix for this condition other than to replace the cases or live with it.
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Old 08-19-2008, 12:28 PM
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Quote:
Originally Posted by uncleguy View Post
am looking to purchase a 94 evo but am concerned about any problems with this motor.i believe 88-94 had some case problems.anyone got some info?
Why don't you check to see if your Harley dealer can get the service records on the VIN number? this might help.

I had a 97 RoadKing - 60,000 - no major problems other than normal maintenance.
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Old 12-23-2008, 06:52 PM
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milindh,thanks for info.been outa commision for a while. uncleguy
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Old 12-23-2008, 06:54 PM
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texan,thanks.been outa commision for a while.uncleguy
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Old 12-23-2008, 06:56 PM
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ace,thanks for info been outta commision for a while. uncleguy
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Old 12-23-2008, 06:57 PM
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thank you for info.
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Old 01-20-2009, 10:26 PM
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Quote:
Originally Posted by uncleguy View Post
am looking to purchase a 94 evo but am concerned about any problems with this motor.i believe 88-94 had some case problems.anyone got some info?
Uncleguy and any others.

I confirmed with Mother Harley back in `04 about what engine cases were suspect on the perosity issues on engine cases of the Evo's.

The years effected were from `89 through `93.

Also another issue for these cases was that there was a problem with a retaining ring coming loose. The new replacement cases eliviate both of these problems.

Now, IF......there's anyone out there that has cracked, perosity issues (oil seeping from case), etc., you can strip the cases and take them to your local Stealer for new ones. All you need, is $785 (back in `04), your original cases (left and right) and the OEM part numbers, they'll send them off to the factory for replacements. I don't recall if the shipping was included or not. So, ask them about that.

It's one of the perks that they don't advertise. As long as you give the stealer the part numbers for YOUR YEAR engine cases, the factory will stamp your original OEM VIN into new ones and ship them back to the stealer you're using.

You see, I had a problem with sending my engine through the factory reman program because I've got some goodies in it that I didn't want to loose by them being replaced with stock items. I mentioned this to a local Indy and he informed me that the factory would in deed replace my original cases with new ones and with my original VIN stamped into them.

So, look in your Parts Manual for the numbers and shell out the cash for new ones and you'll have nothing to worry about.

Although, even the newer cases aren't as well made as the early Evo's from `84 through 88. The factory, from what I'm heard, used a different casting process back then that made the earlier versions the very best of all Evo's.

Your and any `94 and up, should be fine but, let me recommend something to all of you with those year engines. Install a Carilini Torque Arm/Plate (or make your own out of steel tubing and bungs) on the right side. It connects the tranny to the right engine case. This in turn makes both assemblies rock solid and prevents flexing.........that causes cracking aft and below of the rear lifter block area.

Hope this helps clear up some misinformation that's out there.

Got problems with your Evo? Take your cases and part numbers for each (Left is a different number than the right) case along with some cash, and you'll be on the road without any worries. That is, plus the cost of the rebuild if you don't do it yourself.

Good luck to y'all.

Coaster out.............

Last edited by Coaster1948; 01-20-2009 at 10:33 PM.
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