Hey JayDee
I put new Works Performance shocks on my FXR this winter and there were a couple of alignment issues. On one side the side to side was a little out by about 1/8" from the top to the bottom. I thought about elongating the holes to give a little play so I could loosen the bolts and then retighten them after things lined up better but I decided not to do anything damaging like that. Just left it the way it was and pulled the top of the shock over a little bit. I think the problem was probably a swingarm alignment issue and maybe uneven wear in the swing arm cleve blocks. I figured the shocks could take a little stress since the ends are so far from each other even when fully compressed that a little side to side funkiness would mellow out fairly soon.
Also the distance from the top to bottom mount varied by about 1/8" from one side to the other. I had to mount the left side first then compress the spring enough to get the mounting bolts in place on the right side. I had the same issue removing the old shocks. I'm thinking that, once again, it must have been a swingarm alginment issue. By the way, I checked and rechecked the swingarm alignment twice using the HD manual method. I think that method they show doesn't give you the whole story. The thought of replacing the cleve blocks (when they seemed in good shape to begin with) was more than I wanted to even consider.
Bottom line, you might be a little anal in this, practically speaking, JayDee but I think Harleys in general are not the most precision tools in the bag to begin with. They can stand a little slop here and there and do just fine. |