Hi! I had problems with my 99 FXDL from day one. It ran hot and made cam case noise. The dealer said it sounded no more noisier that any other TC-88. Well, after about 4500 miles, I couldn't take it any more and opened it up.
I was shocked to find the cam link chain tensioner spring broken off. The shoe showed no wear so it had been broken since day one, or shortly after. The other tensioner was badly worn as well and needed replacement.
I was again shocked to find the rear intake tappet with a bent piston retainer circlip that was half sticking out of its' groove, allowing the piston more travel than it should. This, in a virgin engine.
I replaced all moving parts (and both tensioners) with new parts and reinstalled everything. It was much quieter, ran better and not as hot.
Anyway, after about 15000 miles I again pulled it all apart to install some other stuff and found that the pinion drive chain tensioner was half worn out but the cam chain tensioner had minimal wear.
So, check the tensioners if you suspect anything is out of normal. As far as I can tell, there is no other way of actually knowing what shape either tensioner shoe is in at any given milage without looking at them. |